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超级板块焊接成套智能装备系统:
太阳能超级板块焊接成套智能装备系统:
太阳能超级板块焊接成套智能装备系统:
1 玻璃上料 Glass Loading
2 贴跳线 Bypass diode connection line cutter
3 EVA裁切 EVA Cutting
4 划片机 Scribing Machine
5 焊接 Soldering
6 排版 Lay&up
7 纵向EL检测 Longitudinal EL Tester
8 正面返修 Front Repairing
9 翻转 Flipping
10 汇流焊 Bussing
11 EVA2裁切 EVA2 Cutting
12 背板裁切 Back Sheet Cutting
13 玻璃上料2 Glass Loading2
14 EL EL Tester
15 返修2 Repairing 2
16 层压 Laminating
17 削边 Edge Trimming
18 层后检验 Inspection After Laminating
19 装框 Framing
20 接线盒安装 J-box Installation
21 固化 Curving
22 清洗 Cleaning
23 IV.安规测试 IV,Insulation Tester
24 EL、外观检测 EL, Visual Inspection
25 功率分档 Module Sorting
亮点描述:
设备具有高产出/高精度/高度自动化,针对制造的组件产品具有高品质/高性能/高组件转换效率,低成本/低工作温度/低热斑风险/低的衰竭率/低LCOE度电成本。
1,设备采用2+1+1新模式,成套设备满足直接组件级别的过程产品输出,根本性的替代升级了当前行业串焊机和配套装备系统。
2,设备的设计速度达到9000片的制造节拍。不管是小片1/3,1/2,或者整片电池片,这是行业的跨越式升级换代。
3,设备满足薄偏化150um,满足大尺寸210mm,满足异质结电池等未来3到5年的电池工艺发展需求,基于板块互联的组件设计工艺平台的成套系统。
4,设备具有更高的自动化能力,也将具有更强的智能判断能力,为客户应用提供规模化制造更好可靠的保障。
5,设备在整体制程过程,让制程更加简单和方面,为客户节省工序和岗位人力需求,节省人力成本开支。基于板块互联高效组件产品,我们的设备直接输出组件级别,取消了串排版机器的需求,取消了贴胶带固定串的动作需求,取消了汇流条焊接独立设备需求,让前道的投资需求更少,制程动作更少,人员参与减少,成本更低。
6,设备制程设计,更加方面操作,也会提升组件制造过程的良率。
7,我们的设备纳入整体制程产线投资,实际整体还降低了投资开支,为客户提供更快收回的选择。
8,设备装备基于成套系统解决方案设计,可以为客户提供全新的交钥匙工程和产品设计服务,也可以为老客户提供全面的产线升级提供。
equipment has high output / high precision / high automation, high quality / high performance / high module conversion efficiency, low cost /l ow working temperature / low thermal spot risk / low degradation rate / low LCOE power cost.
1. equipment adopts the new mode of 2+1+1, and the complete set of equipment meets the requirements of direct PV module-level process product output, which fundamentally replaces and upgrades the current industry Cell to String soldering and supporting equipment system.
2. The design speed of equipment reaches UPH 9000. This is the first leap-forward upgrading of the industry, whether it is for a small 1/3, 1/2 or the whole cell.
3. equipment meets the requirements of thin thickness of 150um, large size of 210mm, HIT/HJT process development needs in the next 3 to 5 years, and designs a complete set of system of process platform based on the latest PV Module of plate interconnection.
4. equipment has higher automation capability, and will also have stronger intelligent judgment capability, providing better and reliable guarantee for large-scale manufacturing for customer applications.
5. equipment makes the manufacturing process simpler and more comprehensive in the whole manufacturing process, thus saving customers the labor demand for working procedures and posts and saving labor costs. Based on the high-efficiency Module products interconnected by plates, our equipment directly outputs the PV Module level, eliminating the independent requirement of Cell to string Soldering machine, the action requirement of fixing strings with adhesive tape, and the independent equipment requirement of bus bar welding, which makes the previous investment demand less, the process action less, the personnel participation less and the cost lower.
6. equipment process design and more operation will also improve the yield of PV Module manufacturing process.
7. equipment is included in the investment of the whole manufacturing process and production line, which actually reduces the investment expenditure as a whole, and provides customers with a faster choice to recover their investment return.
8. equipment is based on complete system solution design, which can provide customers with brand-new turnkey engineering and product design services, and can also provide customers with comprehensive production line upgrade and complete services.