IHF系列钢衬氟塑料化工泵

IHF系列钢衬氟塑料化工泵

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IHF系列钢衬氟塑料化工泵
IHF化工泵
产品简介
产品选型与标识
泵的结构简图
性能参数表
安装尺寸表
使用说明
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IHF系列钢衬氟塑料化工泵
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IHF系列钢衬氟塑料化工泵

产品简介

  宙斯泵业IHF单级单吸钢衬氟塑料泵、属于化工离心泵(简称IHF离心泵)是按国际标准并结合非金属泵的工艺设计,采用宜兴宙斯泵业龟甲网衬里技术制造,和其它同类泵相比具有衬里防脱落、防开裂的优点。泵体采用金属外壳内衬聚全氟乙丙烯(F46)、聚偏氟乙烯(PVDF)、聚丙烯(PP)等,泵盖、叶轮和轴套均用金属嵌件外包氟塑料整体烧结压制而成,轴封采用外装式机械密封,其密封性。泵的进出口均采用铸钢体加固,以增强泵的耐压性及耐外力冲击性能。实际使用显示,该泵具有耐腐、耐温、不老化、机械强度高、运转平稳、结构*合理、密封性能严密可靠、拆卸检修方便、使用寿命长等优点。和同材质全塑型防腐泵相比,更具有抗蠕变性、安装性能及抗热变形性能好的优势。
  该泵规格齐全,共有150个规格,居同行业之先。输送流量范围为:3~1000m3/h,使用温度为:-20~110℃。目前已被广泛应用于:化工生产中的腐蚀性介质输送、有色金属冶炼中的电解液输送及制药、石油、电力、电镀、染料、农药、造纸、食品、纺织,冶炼、钛白粉、盐化工、钾复肥等众多行业。可作为任意浓度的硫酸泵、盐酸泵、氢氟酸输送泵、硝酸泵、氧化剂输送泵、有机溶剂泵、碱泵等长期使用。王水、还原剂等强腐蚀介质对IHF氟塑料泵毫不受损,是目前使用单位欢迎的泵类设备之一。

产品选型与标识

  1. 型谱图

IHF系列钢衬氟塑料化工泵型谱图

  2. 选型标识

IHF系列钢衬氟塑料化工泵选型标识

泵的结构简图

  1. 叶轮用穿轴螺杆型

IHF叶轮用穿轴螺杆型泵结构图

  2. 叶轮用螺栓紧固型

IHF叶轮用螺栓紧固型泵结构图

性能参数表


序号型号转速
(r/min)
流量扬程
(m)
效率
(%)
功率(KW)气蚀余量
(NPSH)rm
图纸
m3/hL/S轴功率配备电机
1IHF25-20-12529003.20.8920520.340.752.2
2IHF25-15-25029001.60.4475211.5642.5
3IHF40-25-14029006.31.7525620.691.12.5
4IHF40-25-25029006.31.7575284.65.52.5
5IHF50-40-12529007.52.0823431.092.22
12.53.4720511.332.22
154.718491.52.22.5
6IHF50-40-12514503.751.045.75360.160.55
6.31.745450.190.551
7.52.084.5440.210.55
7IHF50-40-16029007.52.0834.5332.1332
12.53.4732462.3732
154.1730502.4532.5
8IHF50-40-16014503.751.048.6290.30.552
6.31.748400.340.552
7.52.087.5430.360.552.5
9IHF50-40-20029007.52.0851.8283.785.52
12.53.4750294.365.52
154.1748434.565.52.5
10IHF50-40-20014503.751.0412.9230.570.75
6.31.7412.5330.650.751
7.52.0812360.680.75
11IHF50-40-250290012.53.47822312.14152
205.55803412.82152.5
256.9478.53913.7153.2
12IHF50-40-25014506.31.7420.5172.073
102.7820272.0231
12.53.4719.6312.153
13IHF65-50-1252900154.1721.3471.853
256.9420622.232
308.3318.6632.43
14IHF65-50-12514507.52.085.4440.250.55
12.53.475550.310.551.2
154.174.5560.330.55
15IHF65-50-1602900154.1734.2443.185.52
256.9432573.825.52
308.3330594.155.52.5
16IHF65-50-16014507.52.088.55390.450.75
12.53.478510.530.751.2
154.177.552.50.580.75
17IHF65-50-2002900154.1753.2415.37.52
256.9450526.557.52
308.3347.653.57.277.52.5
18IHF65-50-20014507.52.0813.3350.781.1
12.53.4712.5460.931.11.2
154.1711.947.51.021.1
19IHF80-65-1252900308.3323.2603.165.53
5013.920693.955.53
6016.717.6674.295.54
20IHF80-65-1251450154.175.8540.440.752.5
256.945640.530.752.5
308.334.4620.580.753
21IHF80-65-1602900308.3336575.167.52
5013.932676.57.52.3
6016.728.4657.147.53.3
22IHF80-65-1601450154.179500.741.5
256.948620.881.51.4
308.337.2620.951.5
23IHF80-65-2002900308.3355.2538.5152
5013.9506310.8152.5
6016.745.26211.9153.2
24IHF80-65-2001450154.1713.5441.252.22
256.9412.5571.492.22
308.3311.5581.62.22.5
25IHF80-65-2502900308.33845213.222
5013.9805717.3222.4
6016.7755920.7722
26IHF80-65-2501450154.1721491.753
256.9420532.2731.4
308.3318.8562.743
27IHF100-80-12529006016.724675.8611
10027.820787113.2
12033.316.5747.2811
28IHF100-80-1251450308.336640.771.5
5013.95750.911.51.8
6016.74710.921.5
29IHF100-80-16029006016.7376010.1153.8
10027.8327311.9154.3
12033.3287312.5155
30IHF100-80-1601450308.339.25581.32.23
5013.98691.582.23.4
6016.77681.682.23.7
31IHF100-80-20029006016.7566314.5223.4
10027.8507218.9223.9
12033.3447120.3225.2
32IHF100-80-2001450308.3314601.915.52.5
5013.912.5682.55.52.5
6016.711632.855.53
33IHF100-80-25029006016.7885725.2373
10027.8806832373.6
12033.3746736.1374.5
34IHF100-80-2501450308.3322503.65.52.5
5013.920634.35.52.5
6016.718.5644.75.53
35IHF125-100-180290012033.3616829.3454.5
20055.6507735.4455
24066.7417038.3455.8
36IHF125-100-18014506016.715.25643.897.52.5
10027.812.5734.667.52.9
12033.310.25665.087.53.6
37IHF150-125-160290020055.6326228.130
38IHF150-125-160145010027.88583.85.5
39IHF150-125-160290030083.3326043.645
40IHF150-125-160145015041.78565.87.5
41IHF150-125-180290020055.6456239.545
42IHF150-125-180145010027.812605.47.5
43IHF150-125-180145020055.6125611.715
44IHF150-125-200290020055.6507237.855
45IHF150-125-200145010027.8127212.115

安装尺寸表

IHF系列钢衬氟塑料化工泵安装尺寸表

序号产品型号电机型号/功率(KW)AL1L2L3L4L5aB1B2B3h1h2h3HH1H2n-d图纸
1IHF25-20-125Y2-80M1-2/0.756071515041533082080150350290112170251172523074-Φ18.5
2IHF25-15-250Y2-90S-2/4758401505404001013100190405345175265252504754064-Φ18.5
3IHF40-25-140Y2-80M2-2/1.16571515041528582080150350290112162.5251773172594-Φ18.5
4IHF40-25-250Y2-112M-2/5.5759602255104751043100210410370160315252454454284-Φ18.5
5IHF50-40-125Y2-90L-2/2.27585515055533588780180360320132177.530207367289.54-Φ18.5
6IHF50-40-125Y2-80M1-4/0.5575855200455285833.580150360320132162.525207367289.54-Φ18.5
7IHF50-40-160Y2-100L-2/375855200455380958.580180360320132245252073673524-Φ18.5
8IHF50-40-160Y2-80M1-4/0.5575855150455285833.580150360320132177.530207367289.54-Φ18.5
9IHF50-40-200Y2-132S1-2/5.57510002255504751088100210410370160315302454454284-Φ24
10IHF50-40-200Y2-80M2-4/0.75751000225550285898100150410370160177.530245445342.54-Φ18.5
11IHF50-40-250Y2-160M1-2/1110011032106836001213100225500440180387.5302655104954-Φ24
12IHF50-40-250Y2-90L-4/1.51001103210683340943100160500440180195302655103754-Φ24
13IHF65-50-125Y2-100L-2/375960225510380934100210410370160240302454253904-Φ18.5
14IHF65-50-125Y2-80M1-4/0.5575960225510285839100150410370160177.530245425347.54-Φ18.5
15IHF65-50-160Y2-132S1-2/5.5759602255104751035100210410370160315302454254284-Φ24
16IHF65-50-160Y2-80M2-4/0.7575960225510285845100150410370160177.530245425310.54-Φ18.5
17IHF65-50-200Y2-132S2-2/7.5759772255274751088100210410370160315302454454284-Φ24
18IHF65-50-200Y2-90S-4/1.575977225527355942100155410370160177.5302454453334-Φ18.5
19IHF80-65-125Y2-132S1-2/5.5759852255354751035100210410370160315302454254284-Φ24
20IHF80-65-125Y2-80M2-4/0.7575985225535285845100150410370160170302454253354-Φ18.5
21IHF80-65-160Y2-132S2-2/7.5759852255354751035100210410370160315302454254284-Φ24
22IHF80-65-160Y2-90L-4/1.575985225535340900100160410370160195302454253504-Φ18.5
23IHF80-65-200Y2-160M2-2/157511452256956001208100225500440160385302454454704-Φ24
24IHF80-65-200Y2-100L1-4/2.2751145225695340755100160500440160195302454453924-Φ18.5
25IHF80-65-250Y2-180M2-2/2213012802258306701354125285510450180430302865104304-Φ24
26IHF80-65-250Y2-100L2-4/313012802258303801064125180510450180245302865103254-Φ24
27IHF100-80-125Y2-160M1-2/119011032106836001180100225500440160385302454454704-Φ24
28IHF100-80-125Y2-90L-4/1.5901103210683340920100160500440160195302454453504-Φ18.5
29IHF100-80-160Y2-160M2-2/159011032106836501230100225500440160385302454454704-Φ24
30IHF100-80-160Y2-100L1-4/2.2901103210683380960100180500440160245302454453904-Φ24
31IHF100-80-200Y2-180M2-2/2210012202257706701380125285550490180430343305555804-Φ24
32IHF100-80-200Y2-132S-4/5.51001220225770475965125210550490180315343305555684-Φ24
33IHF100-80-250Y2-200L2-2/3711513252258757751470125345550490200475403105355854-Φ28
34IHF100-80-250Y2-132S-4/5.511513252258754751170125210550490200315403105354934-Φ24
35IHF125-100-200Y2-225M-2/4513514682509688151623140345660600200530404105057354-Φ28
36IHF125-100-200Y2-132M-4/7.511511102256604751228140210590530200315283306106134-Φ24
37IHF150-125-160Y200L1-2/3011513052258457751478125285590530200475283105355854-Φ24
38IHF150-125-160Y132S-4/5.511513052258454751158125210590530200315283105355854-Φ24
39IHF150-125-160Y225M-2/4513514682509688151490125345660600225530353855606904-Φ24
40IHF150-125-160Y132M-4/7.511513052258455151188125210590530200315283105354954-Φ24
41IHF150-125-180Y200L2-2/4513514682509687151490125345660600225530353855606904-Φ24
42IHF150-125-180Y132M-4/7.511513052258455151188125210590530200315283105354954-Φ24
43IHF150-125-180Y160L-4/1511513052258406501320125255590530200385283105355354-Φ24
44IHF150-125-200Y250M-2/5513514682509689301617125385660600225575404106607354-Φ24
45IHF150-125-200Y160L-4/1511513052258456451362125255590530225385403355855604-Φ24

IHF系列钢衬氟塑料化工泵法兰尺寸表

使用说明

  安装注意事项:

  1. 泵的进出口依次安装阀门及橡胶抗震节(管道补偿器)以方便检修。
2. 在泵的安装顺序上,要先连接进出口管路镙栓,再紧固定脚螺栓,以防连接管路时对泵产生拉伸性应力,损坏泵机。
3. 出口管路距离长(高)的岗位,应在出口处按装上止回阀,以防停车时水锤对泵产生破坏力。
4. 泵的进出口管路的配置:为减少管道流阻、提高管道的输送效率,泵的配管应大于泵进出口一个等级。

  槽位安装示意及注意事项

  高位槽正压状态
特点说明:泵安装在储槽的底部,储槽内介质处于正压状态,泵进口处阀门打开时,储槽的液体能自流到泵腔中,这是IHF系列钢衬氟塑料化工泵的安装方式。

  高位槽负压状态
特点说明:泵安装在储槽的底部,密闭的储槽处于负压状态.这种状态选泵,必须弄清储槽中负压的确切数据,再和本公司联系,方可定型。

  低位槽不装底阀装虹吸桶状态
特点说明:泵安装在储槽的上部,在进口管道靠近泵进口处安装一帮助启动的虹吸桶,次启动泵之前需将虹吸桶中灌满液体,以后就不需要再灌。虹吸桶的制作可根据介质性的的不同选用相适应的材料和制造工艺,虹吸桶的制作要求就是密封性好,不能漏水漏气,虹吸桶大小的计算方法如下:V=(3~5)×πd2×L/4, d:进口管直径,L:进口管总长,V:虹吸桶容积,根据计算出的容积和现有材料的尺寸,再确定虹吸桶的直径和高度。

  低位槽装底阀状态
特点说明:泵安装在储槽的上部,进口管道底部需要安装底阀,每次启动泵之前,都须将泵腔内灌满液体,切不可开空车。在一般情况下,IHF系列钢衬氟塑料化工泵不提倡在这种岗位上使用。

  泵机启动、运行及润滑保护

  1. 运行前的检查
试运行前应先用手盘动联轴器或轴,检查转向是否正确,运转是否灵活,如盘不动或有异常声音,应及时检查。检查时先从外部着手检查联轴器是否水平,从轴承座上的油镜孔处查看润滑油的位置是否在油镜的中心线附近(太多应放掉一些,太少应加上一些),边检查边盘动,如果问题依然存在,就要拆泵检查(拆泵时请参照本说明书上的结构简图和拆装程序),清理异物,并和本公司联系协商解决办法,同时检查外冷却系统有无加冷却水。

  2. 开车步骤
a. 将泵内灌满液体
b. 及时打开进口阀门
c. 接通电源
d. 打开出口阀门

  3. 运行
运行中如有异常声音,或有电机发热等不正常情况出现时,也应停机检查,检查方法和步骤同8.1。

  4. 停机
a. 先关闭出口处阀门;
b. 切断电源,并及时关闭进口处阀门;

  5. 轴承座的润滑保护
轴承座中应定期更换润滑油(40#柴机油),一般以运行6个月为更换周期。加注润滑油的油位以到油镜中心线为好(见下图)。油位太低起不到润滑作用,太高轴功率消耗负荷增加。

IHF系列钢衬氟塑料化工泵润滑油油位示意

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