详情

纯净水矿泉水灌装机

1、Composing

1）Rinsing system ：rinsing gripper dial 、separating water dial 、water trough

2）Filling system ：liquid tank 、filling valves、controlling rings 、upgrading  cylinder

3）Capping system ：screwing capper 、cap sorter 、falling cap guide

4）Driven system ：gear-driven ，main- motor、gear wheel

5）Feeding system ：guide board 、star wheel 、conveying chains

6）Electricity controlling system：adjusting speed with frequency conversion、PLC、touch-screen operation

2、General description

XGF is designed and manufactured incorporating the latest technology from Germany and Italy, for the demand of technical requirement of beverage production, as pure water and mineral water.

The filling machine works as follows: Bottles are fed from conveyor chain into the filling machine via star wheel. Bottle clamp installed on the rotary wheel of the rinse will grip bottle mouth and make a 180° turn along a guide track to face the bottle mouth downward. In designated section of the rinse, rinsing water will jet out from special nozzles to flush bottle inside wall. After rinsing and dripping, bottles gripped by bottle clamp will make another 180° turn along a guide track to resume bottle mouth facing up position. Clean bottles are discharged out of the rinse by a star wheel to feed the filler. After entering the filler, bottles are retained by neck supporting carrier plates, which are actuated by bottle carrier mechanism to raise them to engage with filling valves. Filling valves are opened by bottle presence signals. After finishing filling, valves are closed by valve closing mechanism to further stop venting to complete the filling process. Bottle carrier mechanism is lowered by a cam to disengage filled bottles with filling valves. Then bottles are transferred into the capper by a neck handling star wheel. Anti-rotation blades on capping heads will seize the bottleneck to prevent it from rotation and hold it in a upright position. The twist-on capping head will make revolving and rotating movement along with the machine to finish the complete capping process of cap picking, placing, twisting, and disengaging under the control of a cam. A discharge star wheel discharges finished bottles onto discharge conveyor belt to be conveyed out of the filling machine

3、Main features

Ⅰ. Bottle in feed

1）        Bottle in feed by combination of in feed screw and in feed star wheel

2）        Equipped with bottle jam protection device.

II. Rinse

1）        The rotary wheel is a fully stainless steel welded structure.

2）        The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of stainless steel, this bottle clamp is hygienic and durable.

3）        The high efficiency atomizing spray nozzle installed on bottle clamp incorporating technology from Spaying Systems Co. Ltd., is capable of cleaning any part of bottle inner wall, and also saves rinsing water.

4）        Covering of bottle clamps and elevator are product of IGUS

5）        The rinse is driven by driving system positioned inside machine frame via gear transmission.

Ⅲ. Transfer star wheel

1）        Made of stainless steel of superior quality.

2）        Equipped with bottle jam protection device.

Ⅳ. Filler

1）        The filler is designed and manufactured with application of Italy technology, providing hardware guarantee for securing product quality and reducing loss.

2）        Rotary wheel are fully made of stainless steel

3）        Filling valves are designed and manufactured with German technology, made of AISI, featuring high filling accuracy and high filling speed.

4）        Bottles are raised and lowered by cam controlled lifting cylinder. Valve opening mechanism is actuated by air cylinder.

5）        All sliding bushes of lifting device use Gus  anti-corrosion maintenance free bearing.

6）        Hydraulic pump is float-ball controlled.

7）        The filler is driven by driving system positioned inside machine frame via gear transmission.

Ⅴ. Capper

The capper is most precise part in 3 in 1 filling machine, because the quality of machine is important to running credibility and product quality. The sealing machine in our company has strongpoint as follows:

The equipment is designed with the support of experts from school of engineering and mechanical in Shanghai Jiao Tong University, and uses the technology of ZALKIN in France, most advance technology in the world, developed with the experience of asepsis filling machine. For example, Ⅰ） extruding wheel （main part to control the stability when sealing）, uses the technology of ZALKIN. Kinematical and kinetic design of the wheel by experts improves the stability and credibility of the equipment. Ⅱ） Sealing faucet （main part to control the credibility of sealing）, is improved by experts with the design of alnico. Besides the magnetic contortion variation device, there is variation dial, which makes variation more easily. The benefit of this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces inferior.

2） The cover track has the device to prevent the reversal cover from passing and pick out the reversal cover. Meanwhile the photoelectric switch can stop the machine automatically when there is no cover on the track, by which it can avoid bottle without cover effectively.

3） It also has the bottle check-up switch. Together with cylinder on the joint of the cover track and cover lift, they can control the cover flow and stop it in case no bottle to reduce the quantity of cover.

4） Highly effective centric way for cap sorting to reduce the abrasion.

5） It has the check-up device to control the cover lift.

Ⅵ. Discharge star wheel

1）        Nylon star wheel and conveyor belt work together to discharge bottles.

2）        Equipped with bottle jam protection device.

Ⅶ. Discharge conveyor

1）        Driving motor is frequency inverted to synchronize with the filling machine to prevent bottles from falling.

2）        Discharge conveyor belt is equipped with photocell switch to slow down and stop filling machine in case of fallen bottles.

Ⅷ. Machine frame

1）        The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet

2）        Driving system of the filling machine is positioned under the machine table. One main motor provides driving power via gear transmission

3）        The gear transmission system is an interleaved arrangement of steel gears and nylon gears

4）        The output shaft of the main motor is equipped overload protection to secure machine safety.

Ⅸ. Electrical control system

The electrical cabinet is made of stainless steel. From bottle in feed to bottle discharge, a PLC controls the fully automatic operation of the filling machine

Main configuration :

声明：本公司享有产品修改权，如有变化恕不另行通知。

XGF型PET瓶三合一机集冲洗、灌装、封盖于一体，是以*技术为基础，根据纯净水等饮品的灌装工艺要求研制而成的。

1、 工作过程

    瓶子由通过风送道传递，然后通过拨瓶星轮传送至三合一机的冲瓶机。冲瓶机回转盘上装有瓶夹，瓶夹夹住瓶口沿一导轨翻转180°，使瓶口向下。在冲瓶机特定区域，冲瓶夹喷嘴喷出冲瓶水，对瓶子内壁进行冲洗。瓶子经冲洗、沥干后在瓶夹夹持下沿导轨再翻转180°，使瓶口向上。洗净后的瓶子通过拨瓶星轮由冲瓶机导出并传送至灌装机。进入灌装机的瓶子由瓶*板卡住并在凸轮作用下将瓶子上升，然后由瓶口将灌装阀顶开。灌装采用重力灌装方式。灌装阀打开后物料通过灌装阀完成灌装过程，灌装结束后瓶口下降离开灌装阀，瓶子通过卡瓶颈过渡拨轮进入旋盖机。旋盖机上的止旋刀卡住瓶颈部位，保持瓶子直立并防止旋转。旋盖头在旋盖机上保持公转并自转，在凸轮作用下实现抓盖、套盖、旋盖、脱盖动作，完成整个封盖过程。成品瓶通过出瓶拨轮从旋盖机传送到出瓶输送链上，由输送链传送出三合一机。

2、 主要特点

（1）、本机结构紧凑，控制系统完善，操作方便，自动化程度高；

（2）、变换瓶形只需更换星轮，弧形导板即可实现；

（3）、与物料接触之零件均采用不锈钢制造，无工艺死角，易清洗；

（4）、采用高速灌装阀，液位准确无液损，确保灌装工艺要求；

（5）、封盖头采用磁力恒扭矩装置，确保封盖质量，并且不会损坏瓶盖；

（6）、采用的理盖系统，具有完善的自控与保护装置；

（7）、设有完善的过载保护装置，能有效的保护设备及操作者的安全；

（8）、控制系统具有生产速度控制、缺盖检测、卡瓶自停及产量计数等功能；

（9）、主要电器元件及气动元件均采用世界产品；

（10）、整机操作采用*的触摸屏控制，可实现人机对话操作。

一、            主要技术参数

主要技术参数

主要技术参数

主要技术参数

技术参数

主要技术参数